Reaction Tank Weighing System
Our reaction tank weighing system adopts high-precision weighing modules for real-time weight monitoring, batching & feeding control on chemical reactors. Anti-tilt, anti-eccentric design, explosion-proof optional, ideal for chemical, pharmaceutical and new energy industries.
System composition and working principle
A typical reaction kettle weighing system primarily consists of the following core components:
Weighing module: installed on the support point of the reaction kettle, typically utilizing pressure or shear beam sensors, responsible for real-time weight data collection.
Control unit: Typically, it consists of a PLC paired with a touch screen or weighing instrument, responsible for processing weight signals, executing logic control, triggering alarms, and can be integrated with the factory’s DCS/SIS systems.
Feeding actuators: such as pneumatic valves, screw pumps, vacuum feeders, etc., automatically start and stop based on weighing feedback signals to achieve precise feeding.
Data Interface: Supports communication protocols such as RS485/Modbus, 4-20mA, and Ethernet, facilitating the integration of weighing data into MES or remote monitoring systems, enabling data recording and traceability.
The workflow is as follows:
The system collects the total weight of the reaction kettle in real-time, automatically deducts the self-weight of the kettle body, and calculates the net material weight.
The operator or the recipe system sets the target feeding quantity.
The control unit opens the feed valve, and when the real-time weight reaches the set value, it automatically closes the valve, completing high-precision quantitative feeding.
Data such as weight, time, and batch are automatically recorded throughout the entire process, supporting audit tracking and quality analysis
Core Advantages
1. Direct Weight Measurement, High Accuracy & Stable Data
Weighing directly on the reactor support without contacting internal medium. Accuracy up to ±0.03%FS. Not affected by liquid viscosity, foam, sediment or pipeline blockage. Data keeps stable during stirring, heating and material reaction.
2. Anti-tilt & Anti-eccentric Load Structure
Matching dedicated weighing modules with limit & anti-sway brackets. Effectively resist lateral force generated by stirring, prevent tank tilting and eccentric load. Guarantee vertical force on load cells to minimize weighing deviation.
3. Flexible Configuration & Explosion-proof Option
Standard version for general workshop; Ex-proof weighing modules and explosion-proof instruments are available for flammable & explosive chemical sites. Supports analog mV/V or digital signal output to connect PLC, DCS and automatic control system.
4. Easy Installation & Low Maintenance
Modular assembly, minimal modification on original reactor support. Short installation period. No frequent calibration required after commissioning. Less maintenance work and lower running cost.
5. Automatic Batching & Interlock Control
Support automatic feeding stop when reaching target weight. Set weight upper/lower limit alarm. Record material input & output data for production traceability.
Key Features
- Real-time gross weight monitoring of reaction tank
- Anti-side force, anti-tilt and anti-eccentric design for stirring reactor
- High precision, stable weighing under stirring and thermal expansion
- Optional explosion-proof configuration for hazardous area
- Signal compatible with PLC, DCS, industrial control system
- Automatic batching, weight alarm and production data logging
- Stainless steel / alloy steel weighing module optional
- Complete kit including modules, junction box, indicator and mounting parts
Application Scenarios
Chemical reactor batching, pharmaceutical synthesis tank weighing, new energy slurry mixing tank, food additive blending, paint & coating mixing, resin reaction, wastewater dosing tank and other tank-type process weighing.
Technical Parameters
- System Capacity: 500kg ~ 100Ton (customizable)
- Weighing Accuracy: ±0.03%FS
- Module Material: Alloy Steel / 304 / 316 Stainless Steel
- Protection Class: IP68
- Signal Output: mV/V analog, digital signal optional
- Optional: Explosion-proof (Ex), high temperature resistant version
- Working Temp: -40℃ ~ +80℃
- Accessories: Weighing modules, junction box, weighing transmitter/indicator, limit brackets, mounting bolts
Why Choose Our Reaction Tank Weighing System
We provide one-stop reactor weighing solution, including site load calculation, module selection, installation drawing suggestion and technical commissioning guidance. All weighing components are strictly tested before delivery. Our system is widely adopted by chemical, pharmaceutical and new energy factories. We offer after-sales technical support and OEM & ODM service for special tank weighing projects.
