Highway Overrun Detection System
- Power supply: AC220V/50HZ (with UPS power supply)
- Tabletop: 3.2m × 0.9m or 3.5m × 0.9m
- Accurate axle weight measurement: Dynamic or static weighing of each axle.
- Vehicle classification: Identification of vehicle type to determine load limits.
- Overload detection: Comparison of actual weight with maximum allowed weight.
- Fee calculation: Automatic calculation of fees based on weight and overload.
- Enforcement support: Provides data for charging or penalizing overloaded vehicles.
Bincen’s Highway Overrun Detection System is a complete solution that was developed for weighing vehicles to spot overruns, and collect tolls from highways. The advanced system consists of a variety of essential parts comprising an axle load scale that is dynamic and vehicle separator, as well as an axle identifier, weighing controller large-screen display the weighing management system computer printer, as well as other equipment. This sophisticated solution is an efficient and reliable method to manage traffic and ensure that the weight regulations are met.
The Working Principle of the Vehicle Overrun Detection System:
- Vehicle Separation： If a vehicle passes through the platform for weighing, the vehicle separator splits it into axles that are according to the configuration of the vehicle.
- Weight Measurements: The weighing system determines the axle’s weight in a dynamic manner (while it is in motion) and statically (when the vehicle stops). The system determines the weight of each axle group.
- Car Type Identification： technology determines what kind of vehicle.
- Weight Comparative: This system compares the actual car’s weight against the weight limit that is set for the specific type of vehicle.
- Overrun Detection： The actual weight is higher than what is allowed; the device marks the vehicle as being overweight.
- Fee Calculation： On the basis of the weight of the entire load and any excess portions, the system calculates the appropriate fees based on the applicable rules.
- Enforcement: This system gives details to the staff, who may later charge the owner of the vehicle or take other enforcement actions.
Specification
| Tabletop | 3.2m × 0.9m or 3.5m × 0.9m |
| Weighing method | total weight=cumulative weight of each axle |
| Specification | 30t, 40t, with 4 load cells |
| Foundation | the shallow foundation pit shall be weighed at a fixed position and the leveling |
| Length | length shall be more than 2 times the vehicle length |
| Precision | static, OIML Class III; Dynamic Level 5 |
| Power supply | AC220V/50HZ (with UPS power supply) |
Two Types of Highway Overrun Detection System
1. Highway Overrun Detection Computer Software System
- Including weighing management software of the road administration version and traffic police version, which can be set and used according to the use requirements, and can handle dynamic axle load, axle group weight, and total vehicle weight.
- The overweight punishment mode can be selected: sub-item punishment for overweight axle load and overweight vehicle, punishment according to the maximum amount of single overrun, or flexible setting of punishment according to the overrun vehicle only!
- It has statistics functions such as over-limit statistics query and report printing.
2. Computer Software System for Highway Toll by Weight
Through the dynamic axle weight weighing of this system, the total vehicle weight is obtained and sent to the network database, realizing the seamless interconnection with the toll collection system.
The Main Components
- Dynamic axle load scale: used to measure the dynamic weight of each axle of the vehicle. The scale body is of I-beam and U-steel structure: the sensor is a spoke-type sensor installed on the ground, which can prevent flooding and moisture. Its dynamic performance and safety performance are much better than those of the cantilever beam sensor, with good homing performance, thus measuring accuracy, repeatability and stability are good!
- Dynamic weighing instrument: FS3198-D1 dynamic axle load weighing instrument developed by our company is adopted.
- Infrared vehicle separator (optional): It is used to provide vehicle entry and departure signals for the weight inspection system to complete vehicle separation.
- Axle identifier (optional): The axle identifier consists of an axle detector and its controller to identify the type of vehicle passing by.
- Outdoor large screen display (multiple options): it can display total weight, over-limit weight, cost, etc.
- Strong light suppression low illumination camera
- Full or partial suppression of strong light, with the function of “solar eclipse”;
- Wide dynamic range, low illumination, reaching 0.05-0.001Lux ultra-low illumination;
- The electronic shutter can be adjusted in multiple gears to capture fast objects in real-time;
- Remote control via RS422/485.
7. Near, medium, and long-distance non-contact IC card reader
Near, medium, and long-distance non-contact IC card reader adopts radio frequency readers to read RFID card data non-contact, which is used for automatic weighing. It can automatically input vehicle number, driver, unit name, vehicle tare, and other information corresponding to the card number! The short-distance non-contact IC card reader uses a thin IC card, and the medium and long-distance non-contact IC card reader uses a thick IC card (with a built-in micro antenna).
Features
Strong Light Suppression: Clear visibility behind bright lights, ideal for high-glare environments.
Night-Time Clarity: License plates remain visible under headlights.
Low-Light Performance: Vehicles and plates are clear even in very dark conditions.
Best For: Highway tolls, road monitoring, all-weather weighing, and automatic license plate recognition.
Installation Support
- Video Guides: Comprehensive video tutorials to guide you through the installation steps.
- Remote Assistance: Expert support is available remotely to assist with any challenges.
- Clear Instructions: Detailed installation manuals for easy reference.
- After-Sales Support: Ongoing technical assistance to ensure optimal performance.
Why Choose Bincen?
- Leading Manufacturer: Over two decades of experience in precision weighing and automation solutions.
- Comprehensive Product Range: Offers a wide range of axle load scales, including portable, fixed, and highway overrun detection systems.
- Tailored Solutions: Customized solutions for construction machinery manufacturers, focusing on high-performance weighing and batching controllers.
- International Standards: Adherence to international standards for industrial automation, weighing systems, and sensor technology.
- Reliable and Durable: Proven track record of providing reliable and durable products to large and medium-sized enterprises.
- Expert Support: Dedicated team of engineers providing comprehensive pre-sales, sales, and after-sales support.
FAQ
Why Choose BINCEN
Bincen has more than 20 years of experience in the production, R&D, and sales of weighing instruments, and we are still developing and innovating. Located in Chongqing, Southwest China, the company has a good industrial foundation and tradition. The company adheres to the good tradition of Seiko and meticulous work, strictly demands the quality of products, and wins customers with stable and reliable product quality.
